This notebook contains material from CBE40455-2020; content is available on Github.
The batch chemical process problem has some subtle modeling issues. Let's review.
Typical performance indicators for a manufacturing process (or almost any process, for that matter) include:
Note that these are average quantities. The word average implies constant value, or statistical stationarity, or what chemical engineers would call a steady state.
Example: How many do you need for a waiting room at an auto repair shop?
- An auto repair shop sees an average of 40 job (customers) per day over a 10 hour business day.
- There are an average of 8 jobs in progress at any given time of day.
- Each job takes 2 hours.
Is this data consistent?
Little's law is a basic principle of any stationary queuing system.
$$ L = \lambda W $$For the above example:
$$\begin{align*} \lambda & = {40\text{ jobs}}/{10\text{ hours}} = 4 \text{ jobs per hour} \\ L & = 8 \text{ jobs} \\ W & = 2 \text{ hours/job} \\ \\ L & = \lambda W \implies 8\text{ jobs} = 4\text{ jobs/hours} \times 2\text{ hours/job} \end{align*}$$Chemical engineers know Little's law as a simple material balance. Let $V$ be quantity (e.g., liters) in a tank, $q$ be flowrate (e.g., liters/sec) through the tank, and $\tau$ be average residence time (e.g., sec). Then
$$ V = q \tau$$The key point is that these three performance indicators, throughput, work in progress, and waiting tme, are not independent at steady state.
Despite it's apparent simplicity (this all seems pretty obvious, doesn't it?). This relationship first appeared in papers and textbooks in the 1950's, and a mathematical proof offered by J. D. C. Little in 1961. A subsequent generation of mathematicians and industrial engineers extended these proofs to very general settings. The key concept is statistical steady state, which we call stationarity.
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By The original uploader was <a href="https://en.wikipedia.org/wiki/User:Apdevries" class="extiw" title="wikipedia:User:Apdevries">Apdevries</a> at <a href="https://en.wikipedia.org/wiki/" class="extiw" title="wikipedia:">English Wikipedia</a>. - Transferred from <span class="plainlinks"><a class="external text" href="https://en.wikipedia.org">en.wikipedia</a></span> to Commons., CC BY-SA 3.0, Link